State-of-the-art Food Processing Facilities

Infrastructure

This state-of-the-art food processing facility is equipped with dedicated processing, quality assurance, and safety infrastructure designed to support high-efficiency production and strict hygeine standards. Featuring clean room-grade epoxy flooring, centralized electrical control panels, and a fully equipped Quality Control Lab, the layout ensures optimal operational flow and product consistency. The processing area is outfitted with specialized modular machinery—including drum roasters, multi-tray dryers, ribbon blenders, pulverizers with gyro sifters, and dedicated steaming equipment—allowing for seamless milling, blending, and preparation of food products under rigorous safety protocols.

Processing Facility Layout & General Setup

  • Industrial Flooring: Clean room-grade, seamless blue epoxy-coated floor for hygeine maintenance and easy cleaning.
  • Structural Shell: Industrial-grade corrugated metal roofing and wall cladding with steel frame support beams.
  • Electrical Infrastructure: Wall-mounted central power distribution panels and control boxes dedicated to distinct machine sections with clear status indication lights.

Quality Control Lab & Safety Station

  • Quality Control Lab: A dedicated testing facility equipped with laboratory instruments (magnetic stirrers, heating mantles, and glassware) for product quality assurance and testing.
  • Safety & Emergency Infrastructure:
    • First Aid Station: Wall-mounted, clearly labeled red first aid cabinet mounted at the facility entrance.
    • Fire Safety: Wall-mounted powder fire extinguisher with multi-lingual instruction signage (English and Tamil) detailing operational steps.

Food Processing & Machinery Equipment

  • The facility is organized into modular processing stations, clearly demarcated with overhead signage:

    • Drum Roaster: Stainless steel rotating drum unit designed for uniform roasting of grains or raw materials.
    • Dryer Unit: Multi-tray commercial cabinet dryer equipped with digital temperature/timer controls used for moisture removal.
    • Ribbon Blender: Industrial mixing machinery for blending dry powders and ingredients uniformly.
    • Pulverizer & Gyro Sifter:
      • Pulverizer: High-speed grinding machinery connected to a cyclone separator system for fine powder milling.
      • Gyro Sifter: Circular vibrating sifting unit used to grade and filter ground powders for uniform particle size.
    • Steaming & Extrusion Section:
      • Idiyappam Steamer & Rice Roaster Units: Specialized equipment for steaming and processing traditional rice-based food items.
      • Auxiliary material handling tables and stainless steel collection trays.